OEE Software: digital monitoring and reporting for manufacturers

Looking to digitalise your OEE and boost manufacturing efficiency? The innius platform offers a powerful OEE software solution that enables manufacturers to automate data collection for Availability, Performance, and Quality and digitalize insights into production efficiency. By leveraging both real-time monitoring and after-the-fact analysis, manufacturers can optimize their processes, reduce waste, and improve overall productivity.

Learn more about Overall Equipment Effectiveness (OEE).

Real-Time OEE Monitoring: for a responsive factory floor

Real-time monitoring via the innius Insight app and Grafana dashboards enable operational-level insights that allow quick, responsive changes to emerging situations on the production line—before issues escalate in severity.

1. The innius Insight app

Available as a webapp on desktop, tablet and in the Android and iOS app stores, the innius Insight app enables:

Automated OEE Calculations: Hourly OEE updates within the innius Insight app.
Mobile OEE Monitoring: Track KPIs anywhere, anytime via Android and iOS apps.
Instant Notifications: Push alerts notify teams of performance deviations in real-time.

2. Grafana Dashboards

Ideal for large screens in a factory environment, innius integrates with Grafana dashboards, offering:

Real-Time Displays: View live OEE and other critical production metrics.
Customizable panels: Access an extensive library of panels, and also template and alerts.
Proactive Issue Detection: Identify inefficiencies instantly to support on the spot decision-making.

OEE Reports: for Management Analysis

The OEE Report, OEE Drilldown Report, and Benchmarking Reports provide deeper, after-the-fact analysis, offering insights at the management levels to identify OEE losses. Other associated reports are the Downtime Report and Quality Report. These insights help manufacturers make informed strategic and tactical changes to technology, processes, personnel, batches, and recipes to enhance overall efficiency.

3. OEE Report

The OEE Report is a core feature of the innius platform, and delivers:

OEE Score: Get an accurate total OEE score for a selected period.
Detailed Component Breakdown: Analyze Availability, Performance, and Quality individually.
Trend Analysis & Comparison: Identify performance trends compared to previous periods.
Shift Performance Analysis: Bar graphs provide a breakdown of OEE and its components per shift.
Excel Export: Download OEE data for further analysis with Microsoft Excel.

4. OEE Drilldown Report

Going beyond traditional OEE reporting, the innovative OEE Drilldown Report presents data visually in a textbook OEE diagram format, helping manufacturers:

Visualize OEE data: Identify the balance of OEE performance for a selected period.
Pinpoint Loss Reasons: Drill down into Availability, Performance, and Quality losses.
Compare Inefficiencies: Evaluate and prioritize improvement actions effectively.
View raw data and export: Download the data as a Microsoft Excel file.

Going a level deeper into the Availability and Quality components is possible with the Downtime Report and Quality Report.

6. OEE Benchmarking Report

The OEE Benchmarking Report enables manufacturers to evaluate OEE performance across multiple machines or production lines:

Compare Up to 5 Machines: Gain insights into efficiency across production sites.
Detect Performance Gaps: Identify bottlenecks and operational inefficiencies.
Compare Capacity and Downtime: In addition to OEE, this report also allows benchmarking of the for capacity and downtime data.
Excel download: Download the raw data as Microsoft Excel files.

Choose your factory optimization journey

Do It Yourself or supported by Innius Consultancy?

How to Get started

These companies already work with innius®

Why innius OEE software?

A scale-up approach

Start with one machine and add more as and when you need. No complex IT integration project is required.

Hardware independence

Connect new and old machinery of different brands via Ewon or Ixon devices. Allowing you to upgrade your existing factory to Industry 4.0 level.

Designed for ease of use

With the correct information to hand, you can connect a machine yourself in as little as 90 mins. Start today to experience it!

Seamlessly integrate with other software

Innius seamlessly integrates with your digital ecosystem through APIs and webhooks. Share data with analytics tools such as Power BI and trigger tasks in EAM and MMS software.

Not enough time? No problem!

Innius consulting can help connect your machines to innius, analyse data and optimise your machines.

Frequently asked questions

Hopefully you can find any answers you need here, otherwise feel free to contact us.

How can I connect my machines to innius?

If your machines generate a data stream and can be connected to the internet, normally via a PLC and an Ewon Flexy or Ixon modem, then they should be innius capable.

To help you, an Innius Feasibility Study is available, find out more on our Getting Started page.

Do I need any other hardware, once my machines are connected?

innius is a cloud computing based service, so there is no requirement for on-premises servers. Just a mobile devices or a desktop computer to work with innius.

Can innius data be shared?

Yes, through the trusted relationships and machine sharing system, it is possible to share selected data with other entities. For example: a factory wants to share machine performance data with a machine maintenance company.

Who owns the data?

You remain the owner of all data generated. Innius will not share it.

What about security?

The main thing to consider is that innius only reads your machine data, it can’t send anything back to your PLC or machines, which obviously has huge security advantages.

In addition to that a number of industry standard security steps have been taken. These are fully detailed in the Knowledge Base. Or if you want to know more talk to us.

What is the pricing model?

innius operates on a monthly subscription pricing model, giving you access to all the apps. The cost depends mainly on the data usage in addition to a number of other factors. Please get in touch to talk about your specific needs.

My production line is a mix of both hi-tech and older machinery. Isn’t that a problem?

No, you don’t need to connect everything in a production line. innius can deal with individual machines.

Can I connect innius to other software?

Innius seamlessly integrates with your digital ecosystem through APIs and webhooks. Share data with analytics tools such as Power BI and trigger tasks in EAM and MMS software.

Richard Crowter, UX Designer & Marketing Coordinator at innius

Curious what innius means for your business?

This is Richard, he’s happy to advise you! Please fill out the form and he will be in touch!

OEE Software

Digital Monitoring and Reporting for Manufacturers